Hazards and Residual risks

Hazard ID	Hazard	Life phase	Severity	Frequency	Priority	Residual risk statement	Instruction text (final)	Signal word
AX-H01	Tip-over / rolling on incline	Operation / Parked	S3	B	High	Tip-over causing crush / severe injury	WARNING — Tip-over hazard. Do not operate or park on steep or unstable slopes. If the machine must be parked on an incline, ensure it cannot pose a risk to life or health if it begins to roll; apply parking lock and chock wheels. Failure to follow may cause serious injury.
AX-H02	Hand crushing from rotating parts	Operation / Service	S3	B	High	Hand crush / amputation from rotating parts	WARNING — Risk of hand crushing. Keep a safe distance from rotating parts. Do not reach into rotating equipment. Stop machine and isolate power before service.
AX-H03	Exposure to spray agents / harmful substances	Filling / Spraying / Cleaning	S3	B	High	Chemical exposure, poisoning, environmental contamination	WARNING — Harmful / toxic substances. Use protective equipment (gloves, eye protection, respiratory protection). Do not drink water from tanks. Follow mixing, filling and cleaning procedures in this manual.
AX-H04	Hot surfaces (generator, engine, pump)	Operation /Maintenance	S2	C	Medium	Burns / fire risk	CAUTION — Hot surface. Do not touch. Allow components to cool before servicing. Keep flammable materials away from hot surfaces.
AX-H05	Residual spray agent in tank after draining	Cleaning / Disposal	S2	C	Medium	Unexpected exposure / contamination	WARNING — Chemical residue. After cleaning a small residual volume (<0.1 L) may remain. Open Valve 7 to drain residual volume and follow disposal and PPE instructions in this manual.
AX-H06	Insufficient GPS / loss of RTK	Pre-start / Operation	S3	B	High	Off-target spraying or autonomous navigation failure	WARNING — GPS required. Do not start autonomous spraying without sufficient GPS coverage. Check GPS status in Kilter Remote and ensure an RTK/position fix before starting.
AX-H07	Incorrect spraying pressure	Start / Autonomous start	S2	C	Medium	Incorrect application / nozzle malfunction	CAUTION — Spraying pressure. Ensure spraying pressure is within the correct range before starting autonomous operation; wait until pressure stabilizes after pump activation.
AX-H08	Wheel / drive failure or wheel detachment	Operation / Maintenance	S3	B	High	Loss of control, injury	WARNING — Wheel hazard. Verify wheel fasteners and track width at prescribed intervals. Do not operate with loose or damaged wheels.
AX-H09	Boom module hazards (install/remove)	Assembly / Transport / Service	S3	C	Medium	Crush/pinch, electrical/fluid leaks, falling boom	WARNING — Boom installation hazard. Only install or remove the boom using the approved procedure and lifting equipment. Ensure all electrical and liquid connections are secure and boom supports are engaged. Refer to boom assembly procedure.
AX-H10	Generator fuel / refuel / hot engine	Operation / Maintenance	S3	C	Medium	Fire, burns, fumes	WARNING — Generator & fuel hazard. Stop the generator and allow cooling before refuelling. Follow generator safety & refuelling procedures in this manual.